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Service Cost


a

The following cost of major consultancy services rendered by VSI are revised w.e.f.01.05.2017

Click below options to see consultancy service charges from

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Services from Sugar Engineering Department
Sr. No.

Particulars of services

* MH - Maharashtra State

Capacities in TCD
1. Preparation of Detailed Project Report (DPR) for new sugar factories without Co-generation Up to 2500
2501 to 5000
Above 5000
2. Preparation of Detailed Project Report for new sugar factories with Co-generation Up to 2500
2501 to 5000
Above 5000
3. Preparation of Detailed Project Report for Co-generation(without sugar plant and machinery) Up to 2500
2501 to 5000
Above 5000
4. Preparation of Detailed Project Report for existing sugar plant with Modernization and Co-generation Up to 2500
2501 to 5000
Above 5000
5. Preparation of Detailed Project Report (DPR) for sugar mill modernization Up to 2500
2501 to 5000
Above 5000
6. Appraisal Report of Detailed Project Report (DPR) only for new sugar mill Up to 2500
2501 to 5000
Above 5000
7. Appraisal Report of Detailed Project Report (DPR) only for Co-generation Up to 2500
2501 to 5000
Above 5000
8. Appraisal Report of Old Plant Modernization/ Expansion with Co-generation Up to 2500
2501 to 5000
Above 5000
9. Expansion report of a Old Sugar Mill Up to 2500
2501 to 5000
Above 5000
10. Expansion report of Old Sugar Mill with Co-generation Up to 2500
2501 to 5000
Above 5000
11. Balancing of Machinery/ Validation Report. Up to 2500
2501 to 5000
Above 5000
12. Rehabilitation Report Up to 2500
2501 to 5000
Above 5000
13. Re-valuation of complete Plant & Machinery Up to 2500
2501 to 5000
Above 5000
14. Preparation of tender technical specifications, selection of competent bidders, attending the co-ordination meetings, guideline during the erection and commissioning, inspection of plant & machinery for co-generation project and Modernization of sugar plant
15.

Consultancy for

a) Milling plant assessment and sugar recovery problems
b) Steam and power balancing of sugar mill
c) Estimation of maintenance cost in off-season
d) Topping cycle certification
e) Performance checking work
f) Conducting the interview for technical officers
g) Miscellaneous Activities

Note: - Plus Service tax as applicable.

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Services from Sugar Technology Department
Sr. No.

Particulars of services

* MH - Maharashtra State

Capacities in TCD
1. Preparation of Detailed Project Report for refined sugar production of EEC-2 grade
a) Refinery in conjunction of existing sugar plant Up to 2500
2501 to 5000
Above 5000
b) Standalone refinery Up to 2500
2501 to 5000
Above 5000
2. Color audit For all capacity
3. Water and waste water management services for sugar factories
a) Water conservation and waste water minimization For all capacity
b) New Sugar Effluent Treatment Plant (ETP) / Condensate Polishing Unit (CPU)
c) Modification of Sugar Effluent Treatment Plant (ETP)
d) Preparation of Tender documents
e) Assessment of ETP adequacy
f) Sufficient water availability certificate for sugar factory and cogeneration unit
g) Boiler water problem / Low pH problem of spray pond
h) Water Treatment Plant (WTP) for boiler water
4. Technical audit of clarification & Boiling House. For all capacity
5. Certification for damaged sugar
6. Certification for Final Molasses Gain
7. Evaporator configuration Work for steam economy
8. Crystal Size measurement and Image analysis
9. Preparation of Detailed Project Report for existing sugar plant with Modernization and Co-generation Up to 2500
2501 to 5000
Above 5000
10. Appraisal of Report of Detailed Project Report only for new sugar mill Up to 2500
2501 to 5000
Above 5000
11. Expansion report of old Sugar mill Up to 2500
2501 to 5000
Above 5000
12. Expansion report of old Sugar mill with Co-generation Up to 2500
2501 to 5000
Above 5000
13. Balancing of Machinery/ Validation Report Up to 2500
2501 to 5000
Above 5000
14. Preparation of tender technical specifications, selection of competent bidders, attending the co-ordination meetings, guideline during the erection and commissioning, inspection of plant & machinery for co-generation project and Modernization of sugar plant
15. Trial of chemical for chemical manufacturing company

See Sugar Laboratory Service Analysis Charges >>

Note: - Plus Service tax as applicable.

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Services from Sugar Instrumentation

See Sevices offered by Instrumentaion Department w.e.f. 1st May 2017 >>

Note: - Plus Service tax as applicable.

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Services from Department of Alcohol Technology
Sr. No.

Particulars of services

30 KLPD 60 KLPD 90 KLPD
1.

Detailed Project Report for Members Within & Outside Maharashtra State

a) Distillery- Molasses/Grain based (New/ Modernization/ Expansion)
b) Extra-Neutral Alcohol (ENA)
c) Bio-gas plant/ composting
2.

Detailed Project Report for

i) Country Liquore unit
ii) Indian Made Foreign Liquor (IMFL) unit
3.

Ethanol Plant

4.

Bio-compost

5.

Gasification

6.

Biogas based power generation

7. Multiple effect evaporation plant for spent wash concentration
8. Reverse Osmosis plant for spent wash volume reduction
9. Preparation of tender document
10. Inspection of plant & machinery for distillery and ETP
11.
  • Visit charges per day basis
  • Traveling charges - Extra at actual L&B
 

 

 

Analysis charges with effect from 01st April 2017

 

Fees for Rectified Spirit (R.A.)/ Extra-neutral Alcohol (E.N.A.)/ Absolute Alcohol (A.A.)

1. Residue on evaporation % by mass
2. Total Ash % ( m/v) max
3. Alcohol content % v/v by Hydrometer
4. Volatile Acidity
5. Alcohol content % v/v by Anton Par
6. Ester as ethyl acetate
7. Higher alcohol as amyl alcohol
8. Aldehyde as acetaldehyde
9. Furfural
10. Methanol (qualitative)
11. Methanol (quantitative)
12. Copper as cu
13. Specific Gravity
14. PP time
 

Charges for Molasses

1. pH
2. Brix
3. Total Reducing Sugar % by mass
4. Unfermentable sugar % by mass
5. CaO, grams / 100
6. Carbonated Ash
7. Sulphated Ash
8. Volatile faty Acid, mg/l
9. Sludge ( 1:1 dil.,4.5 ph heat to boil, 1 hr. settlement)
10. Na
11. K
12. Mg
13. Suspended solids
14. F/N ratio
15. Nitrogen
16. Color / Caramel
17. Total Solids
18. Moisture Content
19. Ferment ability
20. Reducing Sugar
 

Analysis Charges for grain / Cereals / DDGS

1. Starch Content
2. Particle Size
 

Analysis Charges for Denaturant

1. Denaturant
 

Analysis Charges for Wine

1. Reducing Residual sugar %
2. pH
3. Total Acid as Tartaric acid
4. Volatile acidity
5. Ester as ethyl acetate
6. Higher alcohol as amyl alcohol
7. Aldehyde as acetaldehyde
8. Total sulfur dioxide
9. Free sulfur dioxide
10. Copper as Cu*
11. Iron as Fe*
12. Extract
13. Tannins
14. Methyl alcohol
15. Alcohol % v/v
 

Analysis Charges for Beer

1. Alcohol % v/v
2. pH
 

Analysis Charges for IMFL Samples

1. Residue on evaporation % by mass max
2. Alcohol content % v/v by Hydrometer
3. Alcohol content % v/v by Anton paar
4. Volatile acid as acetic acid
5. Ester as ethyl acetate
6. Higher alcohol as amyl alcohol
7. Aldehyde as acetaldehyde
8. Furfural
9. Methanol (qualitative)
10. Methanol (quantitative)
11. Certificate charges
 

Microbial Analysis Charges

1. Thermophilic bacterial count
2. Mesophilic bacterial count
3. Slime forming bacterial count
4. Yeast & Moulds
5. Wild Yeast
 

Yeast Slant Culture Analysis Charges

1. Yeast slant culture
2. Yeast culture efficiency
 

GC/ HPLC Analysis Charges

1. R.S./ E.N.A./ A.A/ IMFL
2. Sugars / VA by HPLC
 

Elemental Analysis by AAS / Flame Photometer Charges

1. Cu / Fe / Mn / Mo / Pb /……..
2. Na / K / Ca / Li /………
 

GC- MS Analysis Charges

1. R.S./ E.N.A./ A.A/ IMFL
 

UV Test/ Optical Density

1. R.S./ E.N.A./ A.A/ IMFL
 

Organoleptic /Sensory Analysis of spirits

1. R.S./ E.N.A./ A.A/ IMFL
 

Analysis Charges for Excise Molasses

1. Total Reducing Sugar % by mass
2. Unfermentable sugar,% by mass
3. Sulphated Ash
4. Volatile fatty Acid, mg/l
 

Analysis charges for Testing spirit samples under NABL Accreditation

1. Residue on evaporation % by mass max
2. Alcohol content % v/v
3. Acidity
4. Ester as ethyl acetate
5. Aldehyde as acetaldehyde
6. Specific Gravity
7. Methanol content (By GC)
 

Analysis Charges for Testing of Metal Samples through PMI Machine

1. Per day including travelling days
2. Above 1000 samples
3. Below 1000 samples
 
  • From all above options, one which results in maximum analysis charges will be applicable plus service charges on the total amount as per applicable
  • Lodging boarding and to & fro charges at actual
  • Note: - Plus Service tax as applicable
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Services from Department of Environmental Sciences
Sr. No.

Particulars of services

* MH - Maharashtra State

1. Environmental Impact Assessment (EIA) Report for
a) Sugar Factories
b) Distillery
c) Co-generation project
2. Environmental Audit (ESR & Hazardous Waste Management Returns) for Sugar Factories and Distilleries
3. Consultancy for Water & Waste Water Management
a) Modifications of Sugar Effluent Treatment Plant (ETP)
b) New Sugar Effluent Treatment Plant (ETP)/CPU
c) Preparation of tender documents
d) Assessment of ETP adequacy
e) Inspection of plant & machinery of ETP/CPU
f) EC compliance report
g) Visit charges
  NOTE
  • Rates are exclusive of service tax and other taxes as applicable.
  • For EIA work outside Maharashtra travelling charges for monitoring work will be extra depending on distance and quantum of work.

See Environmental Parameters Monitoring / Analysis Charges w.e.f. 1st May 2017 >>

Note: - Plus Service tax as applicable.

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Services from Computer Department
Sr. No.

Particulars of services

* MH - Maharashtra State

  VSI Sugar ERP Price List
1) Sugar Cane Management
2) Sugar Cane Development
3) Weigh Bridge
4) Sugar Manufacturing & Chemical Analysis
5) Sugar Cane Farmer Billing
6) Harvest and Transport Billing
7) Sugar Sale
8) Godown Management
9) Store Inventory
10) Purchase and Costing
11) Financial Accounting
12) Time office
13) Shares
14) Sugar Cane Deposit
15) Distillery
16) Country Liquor
17) Fixed Deposit
18) Petrol Pump
19) Soil Laboratory Analysis
20) Sugar SMS
21) Weigh Bridge (other)
22) Molasses Sale
23) Bagasse & Pressmud Sale
  NOTE
  • Rates are inclusive of to & fro charges but excluding VAT and other service tax.
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Services from Agriculture Sciences and Technology Division
Sr. No.

Particulars of services

* MH - Maharashtra State

1) Consultancy for establishing of soil testing laboratory
2) Consultancy for preparation of GPS-GIS based soil fertility mapping
3) Consultancy - Establishment of biofertilizer production unit
4) PMC composting
5) Bioearth compost enrichment
6) PMC composting and enrichment
7) One week soil testing training at VSI
8) Staff training for biofertilizer production (12 days) at VSI
9) Cane development planning Survey and report (Two scientists three days single visit & report)
10) Cane development consultancy for sugar mills Five years Tie up (Two scientists four visits per annum)
11) SDF proposal preparation and certification
12) SDF proposal certification
13) SDF monitoring
14) Maturity wise survey and harvesting planning
15) Lecture in farmers rally in sugar mills/private co. etc.
16) Farmers/ staff training at VSI (for three days)
17) Farmers/ staff training at factory site for one day only
18) Sugarcane micro propagation protocol development
19) Crop problems, soil problems, disease, insect pest, variety identification /natural calamities – Survey, diagnosis and suggestion report
20a) Agro-product testing–
i) Single (Plant/Ratoon) crop season
ii) Two crop seasons i.e. Plant + Ratoon
iii) Two Plant + Single ratoon
iv) OR Plant+ 2 Ratoons
20b) Foreign Agro-products–
i) Single plant crop season
ii) Two crop seasons i.e. Plant + Ratoon
iii) Two Plant + Single ratoon
21) Drip Testing Charges–
i) Irrigation Lateral
ii) Emitter
iii) Emitting pipe
iv) Micro tube
Soil Science: Soil / Water/ Plant Analysis Charges
Sr. No.

Particulars of services

A) Soil Analysis–
1) Soil pH
2) Electrical conductivity
3) % Organic carbon
4) Available N
5) Available P
6) Available K
7) Free CaCO3
8) Gypsum requirement
9) Lime requirement
10) DTPA Extractable Micronutrients ( Cu, Fe,Mn,Zn )
11) Analysis of soluble salts (Ca,Mg,Na,K,CO3,HCO3,CL,SO4 )
12) Soil Texture
13) Bulk density
14) Hydraulic conductivity
15) Water Holding capacity
16) Exchangeable cations Ca, Mg, Na, K
17) Cation Exchange Capacity (CEC)
B) Water Analysis–
1) pH
2) EC
3) Analysis of dissolved salts
(Na,K,Ca,Mg,CO3,CL,HCO3,& SO4)
C) Plant Analysis–
1) N
2) P
3) K
4) Micronutrients
(Cu, Fe, Mn, Zn)
5) Ca, Mg, Na, and K
Soil Science: Process Chemical and Fertilizer sample analysis charges
Sr. No.

Particulars of services

1) Mill sanitation chemical
2) Phosphoric Acid
3) Lime/Hydrated lime
4) Sulphur
5) Limestone
6) Flocculant
7) Antiscalant
8) Bleaching Powder
9) Hydrogen peroxide
10) Hydros (sodium hydrosulphite)
11) Viscosity Reducer
12) Turkey Red Oil
13) Descalent/Hydrochloric acid
14) Sulphamic acid
15) Acid inhibitor
16) Caustic soda
17) Scale softener
18) pH Booster
19) Formalin
20) Isopropyl alcohol
21) Washing Soda
22) Commercial sulphuric acid
23) Sodium meta bisulphite
24) Diammonium phosphate
25) Urea
26) Oxygen Scavenger(Sulfite/Hydrazine/Carbohydrazine)
27) Hardness remover
28) Alkalinity builder
29) Sludge conditioner
30) Evaporator/Boiler Scale
31) Inorganic mixed Fertilizers
32) Micronutrient fertilizer
33) Macro/Micronutrient mixture (per element)
   
Soil Science: Analysis of Organic Manures/Fertilizers
Sr. No.

Particulars of services

1) pH
2) Electrical conductivity (dsm –1)
3) Organic Carbon (%)
4) Moisture (%)
5) Bulk density
6) Total Nitrogen (%)
7) Total Phosphorous (%)
8) Total Potassium (%)
9) Fe (PPM)
10) Cu (PPM)
11) Mn (PPM)
12) Zn (PPM)
13) Cd (PPM)
14) Cr (PPM)
15) Ni (PPM)
16) Pb (PPM)
17) Microbial Analysis

Note: - Plus Service tax as applicable.

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NOTE:
  Extension and Advisory visits to various problems for Non-Member sugar mills and analysis by technical officers fees
i) Non Member Within Maharashtra State
ii) Non Member Outside Maharashtra State
iii) Outside India
(Per day per person (including travel days) + Service Tax at actual + Actual expenses on travelling + Lodging & Boarding)
  • Services Tax will be extra as per rates applicable.
  • The fees for Revised report will be decided by the concerned department after consultation with Finance Section on the basis of quantum of work involved. For any further details, contact the Head of concerned Department/ Section.
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